search

Chinese Version

Special Materials Machining Technology:

BEIJING INSTITUTE OF ELECTRO-MACHINING  (BEIJING DIMENG MECHANICAL&ELECTRICAL
NEW TECH. CO.) in technical cooperation with Japan Sodick Co. Ltd, successfully put many patents into the manufacturing of the high accuracy EDM forming machine.4-axis numerical controlled,3-axis simultaneously moved. The machining accuracy can reach micron, the best surface roughness Ra0.05µm and electrode consumption 0.1%,which is the ideal equipment for the manufacturing of the precise die& mould.

 

 

Machine
 Part

          Name

B35

B50

Worktable(mm)

400*600(mm)

500*800(mm)

Worktable traveling distance(mm)

350*250*270(mm)

500*400*350(mm)

Working liquid tank (mm)

990*600*450(mm)

1200*800*540(mm)

Working liquid tank capacity(L)

200L

384L

Max. electrode weight(kg)

50kg

100kg

Max. workpiece weight(kg) 

500kg

1000kg

Positioning accuracy(µm)

5µm/ (within)
100mm

5µm/ (within)
100mm

Repetitive positioning accuracy(µm)

2µm

2µm

Machine weight(kg)

2300kg

4000kg

Outside dimension of the working liquid tank(mm)

1250*1450*480(mm)

1550*1500*572(mm)

Working liquid tank capacity(L)

600L

1100L

Outside dimension of the machine  (mm)

1300*1725*2290(mm)

1600*1800*2500(mm)

 

 Power
Supply
Part

Controlling
system

SEMA-Z1;
NF2-40

Discharging Parameter
memory

C000-999

Max. input
command

±9999.999

Compensation

H000-H999

Command
mode

Absolute;
Incremental.

Interpolation
Model

Linear, circle.
spiral, helix

Input mode

CRT, floppy disk,
keyboard

Input power

40A,80A.

Motor

DC, AC

 

Interface language

Chinese, English

Total input power

13KVA(40A),
18KVA(80A)

Input power supply

220v/380v

Max processing current

40A,80A

Surface roughness

0.2µm(Rmax);
0.05µm(Ra)

Min. electrode consumption

0.1%

Max. productivity

4800mm³/min(40A)

Max. controlled axis number

4axis numerical
controlled;3axis
simultaneously
moved

Outside dimension of the
power part

1450*500*1900(mm)
1600*550*2000(mm)

Weight of the power part

600kg,800kg

Motor driven accuracy

1µm


“DIMENG”brand wire drawing dies are fit for
   drawing nonferrous metal wire (copper, aluminium,
   Cu-Al alloys, tin-plating copper, nickel, tungsten,
   molybdenum) and ferrous metal wire (low-carbon steel,
   high-carbon steel, welding rod of stainless steel).

   Application Range of PCD Tool
   Nonmetallic Material
   Bakelite, Carbon-Bakelite,  
   Polypropylene (Fiberglass Composites),
   Wood Machining, Ceramic and Crystal Machining.

   Metal Material
   Si-Al Alloy and Aluminum, Babbit & Brass, Alloy, Sintered Carbide.
   Ti-Alloy

   Application Range of BZN Tool
   Tool Steel&Die Steel, Nickel base&Cobalt base alloy,
   High-Temperature Alloy steel, Hot-Welding Material,
   Cast Iron, Nodular Cast Iron, Carburized Steel, Hardened Steed.

   Our company can Provide various PCD&BZN tools and related services
   All kinds of cutting tool, milling tool, boring tool, reaming tool (Straight and Round)
   Indexable tool and blade
   Interior and exterior round forming tool; Grooving and parting tool
   Producing special tool according to the customer's drawing
   Repairing varied superhard material tools
   Providing diversified PCD and BZN blanks produced by GE and mirror polished      
blanks

   Electrical-spark & ultrasonic combined polishing technique invented by our    company in processing
   polycrystalline diamond wire drawing dies. It can get higher efficiency and best    quality than usual
   ways.

   MODEL BDC-50E
   ULTRASONIC ACCURATE
   GRINDING HOLE MACHINE

   The mechanical and electrical full integrated circuit has
   an efficiency in electricity and mechanism transduce and
   more perfect wave. It is a best way for polycrystalline
   diamond in efficiency. The precise polishing of micro hole
   
die can be realized.

   MODEL BDDC-150W,250W
   ELECTRICAL-SPARK&ULTRASONIC
   COMBINED POLISHING MACHINE

   MODEL BDDC-400W
   ELECTRICAL-SPARK&ULTRASONIC
   COMBINED POLISHING MACHINE

   MODEL BDXP-V
   HIGH-SPEED WIRE POLISHING MACHINE

   They are the accessory equipments for users in
   the wire drawing industry and die manufacturer,
   indispensable for polishing superhard material,
   widely used in various wire and cable industry.

COPYRIGHTS:1998-2004 Beijing Academy of Science and Technology